Process Monitoring and Control

Implementing process monitoring and control strategies to achieve sustainable operational excellence

Industry:

Manufacturing

Inteliment partnered with a leading manufacturing company to enhance process monitoring and control systems, aiming to improve operational efficiency, reduce downtime, and ensure product quality.

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Challenges

Inefficient Monitoring: Existing systems lacked real-time capabilities, delaying responses to deviations.
High Downtime Rates: Frequent equipment failures caused production losses and increased maintenance costs.
Quality Control Issues: Inconsistent product quality due to inadequate monitoring.
Data Silos: Fragmented data hindered a holistic view of operations.

Solutions

Real-Time Monitoring: Implemented IoT-based solutions for live production insights.
Predictive Maintenance: Forecasted failures for proactive upkeep.
Quality Assurance Framework: Established a system for continuous production monitoring.